📄 Flexi Panel System — Technical Catalogue (PDF, 8 MB) Download catalogue
Flexi Panel System

Prefabricated steel systemfor infill walls

For reinforced concrete, steel, and hybrid structures. Replaces traditional masonry and delivers a significantly faster and cleaner construction process.

5×
faster construction
95%
less waste
A1
fire classification
Explore the system ↓
01 — Problem

A problem on every construction site

We know it from practice. Skeletons are not millimeter-precise. Openings don’t fit. Traditional masonry is slow, wet, and generates tons of waste.

Inaccurate skeletons

Reinforced concrete and steel skeletons have tolerances in centimeters. Traditional masonry requires precise dimensions — which are never present on site.

±30 mmtypical skeleton deviation

Waiting for the skeleton

Traditional procedure: wait for the completed skeleton → measure → order materials → finish masonry. Weeks of waiting that delay the entire schedule.

4–8weeks of downtime

Masonry adjustments and cutting

Every opening is different. Bricks are cut, adjusted, filled with PU foam. Wet process, dust, waste, and poor quality results.

85kg of waste / m²

Renovation = chaos

During renovations, every opening has different dimensions. Prefabricated elements don’t fit, masonry is slow. Flexible solutions did not exist — until now.

100%unequal openings
02 — Solution

What is Flexi Panel System?

A prefabricated structural system made of galvanized steel, designed as infill for skeleton buildings. It replaces traditional masonry and provides a significantly faster and cleaner construction process.

CNC Production

Millimeter precision from an automated production line

Modular grid

Basic module 625 mm — unlimited combinations

Dry assembly

No wet processes, work in any weather

100% steel

Galvanized steel S350GD+Z275, fire class A1

Flexi Panel System installation
03 — Benefits

Why Flexi Panel?

Traditional wall infill methods are slow, labor-intensive, and generate large amounts of waste. Flexi Panel System eliminates these problems.

5×
faster construction
compared to traditional masonry
95%
less waste
dry assembly without wet processes
80%
time savings
on wall construction compared to masonry

Technology comparison — relative construction time

Masonry
100%
Timber construction
55%
Flexi Panel
20%

Construction waste — kg/m² of wall

Masonry
85 kg
Timber construction
35 kg
Flexi Panel
4 kg
04 — Precision

Steel skeleton. Millimeter precision.

Each panel manufactured on a CNC line exactly according to the design — ready for immediate installation.

625mm grid
S350GD+Z275
A1non-combustible
Flexi Panel installation on site
05 — Range

5 panels. Endless possibilities.

From five basic panel types, practically any load-bearing or non-load-bearing wall can be built. This is a breakthrough in dry construction methods.

FP-625
FP-625
Solid 625
FP-1250
FP-1250
Solid 1,250
FP-1875
FP-1875
Solid 1,875
FP-VYM
FP-VYM
Filler
FP-DVR
FP-DVR
Door

Continuous panels — technical parameters

Main building components of the system — three width variants based on a 625 mm modular grid. All share the same profile, material, and height options.

ProfileC89 × 41 × 1.15 mm
MaterialS350GD+Z275
Heights2,490 / 2,700 / 2,780 / 3,080 mm
Fire reaction classA1 (non-combustible)
Adjustable zonemin. 130 mm at the upper part of the panel
Widths (FP-625)625 mm
Widths (FP-1250)1,250 mm
Widths (FP-1875)1,875 mm

Special panels

Supplementary panels designed to address specific situations — dimension adjustments and integration of door openings.

Vymezovací panel
FP-VYM

Spacer panel

450 — 771 mm

Adjusts both the width and height of the wall to the exact dimension. Custom-made according to the project.

  • Variable width: 450 — 771 mm
  • Variable height: 2,490 — 3,080 mm
  • Manufactured precisely to measure based on site survey
  • 1 C-stud in a frame of U-tracks
Dveřní panel
FP-DVR

Door panel

1,250 mm (fixed)

Integrated door opening directly in production — no cutting or masonry work on site.

  • Width: 1,250 mm (fixed)
  • Opening: 900 × 2,100 mm (standard)
  • Lintel made from C89 profile
  • 2 C-studs + lintel
06 — Joints

Joints and anchoring

The joint system ensures quick and reliable panel assembly. Each joint is designed for maximum strength and easy installation.

Kotvení k podlaze

Floor anchoring

Panel-panel spoj

Panel-to-panel joint

Svislý spoj

Vertical joint

Stropní spoj

Ceiling joint

Flexi spoj

Flex joint

07 — Specifications

Technical parameters

Complete overview of the technical properties of the Flexi Panel system.

ParameterValue
MaterialS350GD+Z275
ProfileC89 × 41 × 1.15 mm
Surface treatmentHot-dip zinc Z275 (275 g/m²)
Fire reaction classA1 (non-combustible)
Fire ResistanceFire resistance REI 120 (with assembly)
Acoustic attenuationRw 48 dB (with assembly)
Thermal resistanceU = 0.15 W/m²K (with assembly)
Manufacturing tolerance±0.5 mm
Modular grid625 mm
Service lifemin. 50 years
08 — Certification

Certifications and standards

Complete certification according to European standards ensures safety and quality at the highest level.

CE Marking

StandardEN 1090-1:2009+A1:2011
EntityTZÚS Prague — OS No. 1020
Certificate1020-CPR-070066372

Declaration of Performance

StandardEN 1090-2+A1:2024
EntityNotified Body 1020
CertificateEXC2 — Execution Class

Structural Calculation

SoftwareRFEM Dlubal V6 + FrameCAD
StandardsEurocodes (EN 1990–1998)
Scope88 pages — complete
09 — Protection

Intellectual Property Protection

Flexi Panel System is protected by a comprehensive portfolio of intellectual property rights.

PENDING

Patent Pending

The unique structural solution of the Flexi Panel system is subject to a patent application. The patent protection covers the innovative method of connecting and assembling prefabricated steel panels.

PROTECTED

Industrial Designs

The visual appearance of the panels, connectors, and the overall system is protected by registered industrial designs. This protection ensures design exclusivity on the European market.

REGISTERED

Utility Models

Technical solutions of individual system components are protected by utility models. The protection covers construction details of profiles, joints, and assembly procedures.

Legal Notice: All intellectual property rights to the Flexi Panel system are owned by Skymax Living s.r.o. Any copying or unauthorized use is prohibited. Flexi Panel System® is a registered trademark.

Interested in Flexi Panel System?

Contact us for a consultation on your project or download the complete technical catalog.

Non-binding consultation → Download catalog (PDF)